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- These conditions include
- Slurry Pump VS Mud Pump
- The design of the slurry pump is critical to ensure that the abrasive and often corrosive aspects of the slurry do not damage the impeller. In addition, slurries and sludges may contain large amounts of unforeseen solids, which will inevitably clog many types of pumps. Since most centrifugal pump impellers have very tight tolerances on the worm gear, the abrasive (and sometimes corrosive) nature of the slurry will quickly wear down the worm gear and destroy the tolerances. In turn, this causes the pump to lose suction. This can lead to extensive downtime of the slurry pump, as well as expensive maintenance and spare parts.
- Quenching is defined as the introduction of a neutral fluid (usually water or steam) into the atmospheric side of the seal to prevent the formation of solids that may interfere with movement or be used for other purposes.
- Series of TL >FGD pump is a single stage single suction horizontal centrifugal pump. It is mainly used as the circulation pump for absorbent tower in FGD applications. It has such features: wide range flowing capacity, high efficiency, high saving power. This series of pump is matched by tight structure X bracket which can save much space. Meanwhile our company develops many kinds of material targeted on the pumps for FGD.
- Centrifugal slurry pumps capable of providing high capacity with a limited head are mainly used for pumping slurry through pipes with a concentration of less than 70% by weight of solids. Centrifugal slurry pumps can be vertical, horizontal or submersible.
- Our firm has strong technical force and is specially engaged in the research of abrasion resistant materials of slurry pumps, sewage pumps and water pumps and the development of new products. The materials include high chrome white iron, duplex stainless steel, stainless steel, ductile iron, rubber, etc.
- To reduce wear, reduce the pump discharge pressure to the lowest possible point.
- A , slurry pump, is a special type of pump capable of handling slurry. Unlike water pumps, slurry pumps are prone to wear and tear and are more robust and durable.
- How does a dredge pump work?
- The solution is to choose a >heavy duty slurry pump and, just as importantly, to use a custom built unit with replaceable parts. At Aier Machinery, building your custom slurry pump is one of our areas of expertise. We design your slurry pump to your specifications and application.
- - By increasing the size of the worm housing, the speed at which the media moves is reduced. This lower velocity translates into lower wear.
- >Slurry Pump
- Positive displacement slurry pumps with limited capacity to deliver high head are used to pump slurry through pipes with very high solids concentrations.
- There are many factors that should be considered when investing in a slurry pump. For example, it is important to consider the type of slurry, as the solids content of slurries can vary from 1% to 70%. It is also important to consider the level of wear and corrosion of the material being pumped; coal and some ores can corrode parts and damage your equipment fairly quickly, often beyond repair. This wear and tear can add significantly to operating costs, and you may eventually need to purchase new equipment to continue working.
- method and level of design reach international advanced level. The company has the first-class pump performance
- Packing the box seal
- The winch dredger is usually equipped with a hull-mounted dredge pump, which has an impeller centered at or below the draft line for further production and improved suction efficiency.
- To find out more about Aier slurry Pumps, please >contact us.
- The FGD process begins when the limestone feed (rock) is reduced in size by crushing it in a ball mill and then mixed with water in a slurry supply tank. The slurry (approx. 90% water) is then pumped into the absorption tank. As the consistency of the limestone slurry tends to change, suction conditions can occur which can lead to cavitation and pump failure.
- Under ideal conditions, a dredge pump can produce fluid acceleration greater than the speed of its fastest moving component.
- Advantages of rubber
- One of the most frequently asked questions from our team of pump experts is: How do I pump slurry? With this in mind, our team of experts have provided a useful guide to pumping slurry.
- As new coal-fired power plants come on line to meet the growing demand for electricity in the US and around the world, there is an increasing need to clean plant emissions to meet clean air regulations. Special pumpsxa0help to operate these scrubbers efficiently and handle the abrasive slurries used in the flue gas desulphurisation (FGD) process.
- As wear is a function of speed, slurry pumps should be operated at the lowest possible speed; units typically run at 1,200 rpm or less. Often, direct coupling between the pump and a low-speed motor or other drive makes the most sense. On the other hand, many other applications favour gearboxes to meet the required speed and operating point. In services where variable flow rates are required, variable frequency drives are used to provide the necessary continuous speed variation.
- Slurry pumps can be used to transport mixtures of liquids and solids in many industries in a wide range of applications, such as mine drainage, dredging of sunken lagoons and pumping of drilling mud.
- High head (i.e. the height to which the pump can move the liquid)
- Selecting the right pump for slurries is critical to get the most bang for your buck. Basic pump components, such as the impeller size and design, material of construction, and discharge configurations must be considered to ensure the pump will hold up against the wear caused by an abrasive slurry. Slurry pumps are generally larger in size when compared to low-viscosity liquid pumps and usually require more horsepower to operate because they're less efficient. Bearings and shafts must be more rugged and rigid as well.
- - Reduced space requirements - Since submersible slurry pumps operate directly in the slurry, they do not require any additional support structures.
- Pumping slurry can cause excessive wear and tear on the pump and its components as the mud can clog the suction and discharge lines.
- If the exact in-pump viscosity of the product is unknown, CSI can help
- What style of pump is suitable?
- The main objective of all flush water programmes is to prevent contamination of the seals by pumped water.The flush water programme for boxes is therefore very similar to the flush water programme for mechanically sealed boxes. However there are still some obvious mechanical differences. The most notable difference is the addition of a seal (packing) between the inlet and outlet limits. This minimises the amount of flushing fluid consumed.
- Particle size, shape and hardness (impact on wear and corrosion potential of pump components)
- With the development of the dredging market, the requirements for dredging equipment are getting higher and higher, and the suction resistance and vacuum of dredging pumps are getting higher and higher, which has a great impact on the efficiency of dredging pumps and the chance of cavitation is getting higher and higher. The number of >dredging pumps is also increasing.
- Positive displacement slurry pumps with limited capacity to deliver high head are used to pump slurry through pipes with very high solids concentrations.
- Fewer and thicker vanes on the impeller. This makes it easier for solids to pass through than the 5-9 vanes on a standard centrifugal pump - usually 2-5 vanes.
- Critical to the engineering of the pump are heavy duty bearing frames and shafts, extra thick wall sections and easily replaceable wear parts. Total life cycle cost considerations are critical when specifying pumps for severe operating conditions, such as FGD service. High chrome pumps are ideal due to the corrosive pH of the slurry.
- Mixers can also help agitators when pumping very dense particles. In applications where the tank is small and/or where pumping is desired to lower the water level in the tank, a slurry pump with an internal cooling system should be considered to avoid overheating of the stator (when the water level gets low). When pumping sediment from a dam or lagoon, consider the use of a raft unit, which is a submersible device. Agitators are recommended, as well as one or more mixers that can be mounted on the raft or pump to resuspend particles for successful pumping of particles.
- reduce the discharge pressure of the pump to the lowest possible point, and.
- How to Succeed in Slurry Pumping?
- Depending on your own requirements, propeller seals, mechanical seals or packing seals can be used.
- Reduced inventory
- Slurry Pump
- Despite the complexity of internal flow patterns, the overall performance of dredge pumps is predictable.
- Find the best position that allows the pump to run as slowly as possible (to reduce wear) but fast enough to prevent solids from settling and clogging the piping.
- What is Heavy Duty Slurry Pump?
- >Slurry Pump vs Mud Pump
- How much solids damage can the customer tolerate?
- Slurry Pump