The galvanizing process of galvanized wire products is a very effective metal anticorrosion method. It is also widely used in other industrial fields. The use of galvanized iron wire is very common in metal structure equipment of various industries. Due to the influence of production technology or other factors, the zinc layer of galvanized wire products will be different to a certain extent, especially ordinary galvanized can not reach the beauty of electric galvanized, the zinc layer of ordinary galvanized wire is mainly for corrosion prevention.
Product features: strong structure, flat surface, with good corrosion resistance, oxidation resistance. The material of small hexagonal mesh is the same as that of other hexagonal mesh, which is generally made of low carbon steel wire, stainless steel wire and galvanized steel wire as raw materials by the hexagonal mesh machine.
The hot plating wire uses zinc-free slag to add hot melt zinc and galvanize, which avoids the traditional heating process and radiates the surface 1653 of zinc liquid surface 4102 to the hot melt zinc, reducing the high temperature oxidation on the surface of zinc liquid. At the same time, the heating body is in contact with the zinc liquid, and the heat is directly transferred to the zinc liquid. The utilization rate of heat energy can reach more than 90%, which reduces the heat radiation of the zinc liquid surface.
According to the different requirements of the industry, in accordance with the standard allocation in the smelting furnace, put the different weight of alloy ingots, such as weaving, Ming, paper, lang, silicon, etc., this kind of smelting out of the data is called gold ore iron. Iron has gray iron, white iron and the above-mentioned gold, they have different characteristics, so in the industry according to their different characteristics to transport and selection.
- Because they are afraid of rain, there is no need to say more about this, and the surface packaging is more afraid of sun, so it is not recommended to prevent outdoor exposure to sunlight, which will lead to the loss of the woven bag, resulting in the internal blade barbed wire exposed to affect the later use.
Stainless steel wire is characterized by good corrosion, in chemical plants or pharmaceutical industry can often be used to stainless steel wire, suitable for acid, alkali environment. Aluminum alloy wire is characterized by high temperature, can adhere to the high temperature of more than 100 degrees Celsius does not fade, and has good corrosion, patience is also very good. It can be used for device manufacturing in construction industry.
And high quality data and production cost and production conditions are bound, so some welding screen manufacturers did not meet the requirements of this aspect, natural in this case there is no way to improve product strength. In addition to data, and produce process, even if again good data, but the factory did not meet the requirements of production process in welding, also can form the product under the high pressure welding, so it is also a kind of strength on the decline, process conditions of different manufacturers also have very big difference, so it formed a shopping mall on the above products are differences of strength.
Post time: 30-05-22Packaging: electric welding net general packaging for moisture-proof paper (color is mostly gray white, yellow, plus trademarks, certificates, etc.), some like 0.3-0.6mm domestic sales of small wire diameter electric welding net, because the wire is relatively soft, coupled with small volume, customers often require packing processing, in order to prevent shipment caused by damage. The wire of electric welding mesh has straight, also has a wavy bend (also known as the Dutch net).
- At present, it is recognized that the best surface treatment method for rust prevention is to make dacron rust. Generally, auto parts have been used this method for rust prevention. The salt water test generally lasts more than 96 hours. But if the hardware is used in very poor conditions, there are also people who use “asphalt” which is tar to do the surface treatment.
- There are 7 to 8 circles between the two thorns of the front and back twist barbed wire, while the ordinary barbed wire only has 3 and a half circles, which is neat and beautiful.
Usually, there are three kinds of metal corrosion: physical corrosion, chemical corrosion, electrochemical corrosion, corrosion in addition to the chemical properties and organizational structure of the metal itself, but also related to the surrounding medium, such as wet environment is easier to rust than dry environment, more impurities than impurities less easy corrosion, high temperature conditions than low temperature conditions easy corrosion. After understanding these, we can effectively prevent the customized corrosion of hexagonal guardrail and extend the service life of the product.
Post time: 28-04-22If the zinc coating is good, but when the light comes out in 3% nitric acid, there is a dark shadow on the coating, and the film is brown when passivation occurs, which may be caused by foreign metal impurities such as copper or lead in the galvanized liquid. When there is a problem in the process of galvanizing, check the temperature and current density first, and then measure and adjust the content of zinc and sodium hydroxide in the bath through the analysis of the bath. Whether DPE levels are low can be determined by Hull cell test.
On the contrary, the denser the ion deposition, the better the quality of zinc layer. Under the condition that the surface zinc layer is dense and bright, the quality of zinc layer per unit area should reach 80g/m2, and the process parameters should be optimized as follows: current density is 16-20A /dm2, mass concentration of zinc sulfate solution is 500g/L, and pH value is 2.5-3.0.
- 2.65*2.25mm 7 meters per kilogram
In order to pack and bind galvanized wire in the surface of the sedimentary layer to local removal of surface film, surface inclusion and other defects can be found and treated by conventional technology; Excess foam is formed when soap and surfactants such as saponified fats are brought into the tank. Moderate rates of foam formation may be harmless. Small, homogeneous particles of large denier present in the bath can stabilize the foam layer. Use activated carbon mat to remove surface active substance. Or through filtration to make the foam is not too stable, which are effective measures; Other measures should also be taken to reduce the amount of surfactant introduced. The electroplating speed can be obviously reduced by the addition of organic matter. Although chemical formulations facilitate high deposition rates, the deposition of organic matter does not meet the requirements of coating thickness, so activated carbon can be used to treat the bath.
- In addition to these reasons, we should also pay attention to the tooling and process must be stable, and regular testing should be done to ensure the uniformity of galvanized layer.
When the coating of large galvanized wire is blistered in the process of galvanizing, the bath temperature should be checked first. If the bath temperature is not low, and then strengthen the removal of oil before plating, to prevent the base metal in acid corrosion. If you pay attention to these problems, the bubbling phenomenon still exists, it should pay attention to the dosage and quality of additives, then you can stop adding additives, with high current electrolysis for a period of time, to reduce the content of additives, observe whether the bubbling phenomenon is improved. If there is no improvement, check whether the additive has been stored for too long or whether it contains too many impurities.
Sodium and magnesium contain less combustible impurities, and when extinguished, they simply glow. Galvanizing belongs to the electrochemical processing process which is widely used on the surface of steel. So it is, first of all, because zinc coating (especially after supplementary processing, such as chromate treatment and phosphating) resistance to atmosphere and water is more stable, and the galvanized process itself this is cheaper and simple.
Post time: 19-05-221. PVC plastic coated barbed rope adopts flexible structure
- Post-plating (passivation, hot melting, sealing and dehydrogenation, etc.) for the purpose of enhancing protective properties, decoration and other special purposes. After galvanized, chromate passivation or other conversion treatment is generally required to form the corresponding type of conversion film, which is one of the key processes to ensure the quality of post-plating.
- Galvanized wire is coated with a layer of stable zinc on the outside of the wire, and the zinc layer is used to protect the wire and make the service life of the wire longer. In the production of galvanized wire, the wire should be pickled. Pickling is to use some acid mist or acid liquid to wash away some oxides on the surface of iron, that is, rust, and some other corrosion, to achieve the purpose of cleaning iron, so that zinc will fall off when galvanized.
In addition, before the wire enters the zinc liquid, a layer of insulation material containing zinc oxide reducing agent can reduce the heat loss and zinc ash floating. When the zinc solution contains 0.002%-0.005% aluminum, the brightness of the zinc layer can be increased obviously, and excessive zinc ash can be prevented from oxidation on the surface of the zinc solution.
The invention technology is used to put zinc block into the plating aid pool regularly, so that the bivalent iron in the plating aid becomes trivalent iron, and plays an important measure to stabilize the PH value within a numerical range, and also facilitate the filter filter out the trivalent iron ions in the plating aid; Ferric ion is controlled between 0.3 and 1.0g/L; When hydrogen is not released in the plating aid, the zinc block is continued. It is an effective measure to reduce zinc slag, improve the fluidity of zinc liquid and reduce the thickness of zinc layer to play the role of plating aid filter.
- Galvanizing refers to the surface treatment technology of plating a layer of zinc on the surface of metal, alloy or other materials to play the role of aesthetics and rust prevention. The main method used now is hot galvanizing. However, hot dip galvanizing industry has been developed with the rapid development of cold strip rolling in the past 30 years. The production process of hot-galvanized sheet mainly includes: raw plate preparation → pre-plating treatment → hot-dip plating → post-plating treatment → finished product inspection and so on.
Galvanized hexagonal mesh uses: building wall fixed, heat preservation, heat insulation; Power plant piping, boiler heating; Anti-freezing, residential protection, landscaping protection; Raise chicken and duck, isolate chicken and duck house, play the role of protecting poultry; Protect and support seawalls, hillsides, roads and Bridges and other waterworks.