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- Caution: A common mistake is to over-pressurise the box and damage the expensive mechanical seal.
- The company uses advanced computer assistant engineering software to design products and technology, which makes our method and level of design reach international advanced level. The company has the first-class pump performance testing station in the world, and its test capacity can reach 13000m³/h. Annual output of our products is 10000 sets or tons on high chrome alloy castings. Main products are Type WA, WG, WL, WN, WY, WZ, etc. Size: 25-1200mm,
- Slurry Pump
- Slurry Pump
- The slurry weight or consistency determines the type, design and capacity of the slurry pump required. If you have any questions about the best pump for your application, welcome to >contact us today or request a quote.
- To reduce wear, reduce the pump discharge pressure to the lowest possible point.
- Step 2
- Metal and/or rubber pump bushings are used to combat the erosion of solid particles found in the slurry. Metal slurry pump housings are usually made of carbide to resist erosion caused by increased pressure and circulation. Sometimes wear-resistant steel is used on the pump casing so that the pump can be welded if repairs are needed.
- 3.Basic pump components such as impeller size and design, materials of construction and discharge configuration must be considered to ensure that the pump can withstand the wear and tear caused by abrasive slurries. Slurry pumps are typically larger in size compared to low viscosity liquid pumps and often require more horsepower to operate due to their lower efficiency. Bearings and shafts must also be more robust and durable.
- Mill sump
- Step 2
- As the slurry is collected at the bottom of the tower, more rubber lined pumps are required to transfer the slurry to storage tanks, tailings ponds, waste treatment facilities or filter presses. Depending on the type of FGD process, other pump models are available for slurry discharge, pre-scrubber recovery and catch basin applications.
- The first major requirement for >slurry pumps is to provide adequate service life. The erosive and corrosive effects of slurries, such as the impact of high velocity flow of liquid/solid mixtures, can be really challenging. In many applications, some of the solids in the mixture are larger than the particles normally specified; therefore, the pump should be able to pass through them without causing any damage or operational problems.
- Sites often rely on centrifugal pumps to provide slurry service. These pumps (and their associated piping systems) require special provisions that demand detailed knowledge of the properties of solids and slurries to prevent wear, corrosion, erosion and other adverse effects such as solids settling. Specifying the optimum combination of speed, geometry and material requires a proper balance of often conflicting pump priorities; this requires consideration of stable operation, maximum wear life, operational flexibility and minimum energy consumption.
- Slurry Pump VS Mud Pump
- Types of damage to slurry pumps
- The length of the piping. The longer the pipe, the more slurry-induced friction the pump needs to overcome.
- The most important thing here is to determine the pump power required to deliver a specific fluid flow at the desired or required differential pressure. Consider the following.
- Customised solutions
- Typical Applications of slurry pump
- Pumps with replaceable parts and components can have an unlimited service life. A high quality customised slurry pump with replaceable parts can last you a lifetime and should therefore be considered as a very reliable long-term investment.
- Horizontal pumps are the most commonly used type of slurry pump and therefore have the advantage of being easy to install or maintain, a wide range of flow parameters to choose from and a wide range of design materials to choose from. One of the advantages of vertical pumps, however, is the relatively small amount of floor space required for installation.
- Follow proper piping principles to ensure consistent and uniform delivery of mud to the pump.
- A quench plan, as the name indicates, is designed to quench or cool the seal. It is normally used if short periods of dry running are expected. As illustrated bellow, the fluid is introduced into the area between the back of the seal faces and the close fit exit on the drive side of the pump.
- It is often used if a short period of dry running is expected. Fluid is introduced into the area between the back of the seal face and the tight-fitting outlet on the drive side of the slurry pump.
- When the slurry pump working, pump parts are easy to be impacted, wear, and corrosion, etc. Therefore, the liner of the slurry pump uses wear-resistant material, such as high chromium alloy, rubber. The wear-resistant materials can effectively reduce the wear parts of the pump. So most of the slurry pump is a wear-resistant slurry pump in the current market.
- Slurry pumps are mainly used in industrials of mining, metallurgy, dredge, power, coal and other solid slurry transport.
- The slurry pump is mainly used in the mining industry, its wear resistance is strong. So It conveys slurry that containing slag, but it can conveys mud. The mud pump is usually made of cast iron, the wear resistance of the pump is low. So the mud pumps often used for conveying mud or slurry containing suspended particles.
- In AIER® slurry pumps, WY & WYJ sump pump are vertical centrifugal slurry pump, submerged for transfer abrasive, coarse particles and high density slurry. When working, it needs no seal water or any kind of seal. It can work well as well when suction volume is not enough.
- Heavy-Duty Slurry Pump
- Dry Installation
- Process speed doesn’t have anything to do with choosing slurry pump impeller, but it does have an effect on the life of slurry pump impeller. It is important to find the sweet spot that allows the slurry pump to run as slow as possible, but fast enough to keep solids from settling and clogging. If pumping too fast, the slurry can quickly erode the impeller due to its abrasive nature. This is why it is important to select a larger impeller if possible.
- Slurry pumps with rubber lining are the ideal pump for the mineral sand industry. They have a special rubber lining that makes them heavy duty pumps capable of withstanding high levels of abrasion.
- >Dredge pumps are a special category of pumps used in the dredging process. Dredging is the process of transporting submerged sediments (usually sand, gravel or rock) from one area to another. Dredging takes place in the shallow waters of lakes, rivers or seas for land reclamation, dredging, flood control, new harbours or expansion of existing harbours. The various industries that use dredge pumps are therefore the construction industry, mining, the coal industry and the oil and gas industry.
- Slurry Pump
- Heavy-Duty Slurry Pump
- In addition, a new level of complexity is added to an otherwise simple machine. Other parts must now be inventoried and training beyond basic spanner turning is required. When it comes to pumping rock and some of the world's most abrasive materials.
- Slurry pump considerations
- Customised pumps
- The design of the slurry pump is critical to ensure that the abrasive and often corrosive aspects of the slurry do not damage the impeller. In addition, slurries and sludges may contain large amounts of unforeseen solids, which will inevitably clog many types of pumps. Since most centrifugal pump impellers have very tight tolerances on the worm gear, the abrasive (and sometimes corrosive) nature of the slurry will quickly wear down the worm gear and destroy the tolerances. In turn, this causes the pump to lose suction. This can lead to extensive downtime of the slurry pump, as well as expensive maintenance and spare parts.
- - Low noise level - Operating underwater results in low noise or even silent operation.
- Then, reduce the pump discharge pressure to the lowest possible point to further reduce wear. And follow proper piping layout and design principles to ensure consistent and uniform delivery of slurry to the pump.
- A dredge pump contains a pump casing and an impeller. The impeller is mounted in the pump casing and connected to the drive motor via a gearbox and shaft. The front part of the pump casing is sealed with a suction cover and connected directly to the suction pipe of the dredger. The discharge port of the dredge pump is located near the top of the dredge pump and is connected to a separate discharge line.
- Dredge Pump
- Slurry Pump
- Find a professional slurry pump supplier
- The selection of a dredge or >slurry pump can be a challenging process that can be simplified by understanding the main factors behind the smooth operation of a pump. In addition to providing more efficient performance, the right dredge pump requires less maintenance, lower power and a relatively longer life.
- Discharge ports can be placed at 45 degree intervals and oriented in up to 8 different positions depending on your needs.
- Sites often rely on centrifugal pumps to provide slurry service. These pumps (and their associated piping systems) require special provisions that demand detailed knowledge of the properties of solids and slurries to prevent wear, corrosion, erosion and other adverse effects such as solids settling. Specifying the optimum combination of speed, geometry and material requires a proper balance of often conflicting pump priorities; this requires consideration of stable operation, maximum wear life, operational flexibility and minimum energy consumption.
- The concentration of solids in the slurry - measured as a percentage of the total volume.